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凱達木業:打造全屋定制家具生產線

凱達木業:打造(zao)全屋定制家具(ju)生產(chan)線(xian)

?編者按:作為國內(nei)木(mu)(mu)業(ye)加(jia)工領域(yu)的綠色制造企業(ye),凱(kai)達木(mu)(mu)業(ye)一(yi)方面把原有的蒸(zheng)汽鍋爐改造成導熱油爐,降(jiang)(jiang)低單位能耗。另一(yi)方面,打造全屋定制家(jia)具生產線,滿足顧客個性化需求。凱(kai)達木(mu)(mu)業(ye)在能源節約、產品研(yan)發(fa)、降(jiang)(jiang)低能耗等方面的發(fa)展(zhan)經驗可(ke)為傳統(tong)木(mu)(mu)業(ye)加(jia)工企業(ye)綠色發(fa)展(zhan)提供借鑒。

?哈爾(er)濱市凱達木(mu)業有限公(gong)司(si)(以下(xia)簡稱“凱達木(mu)業”)是一(yi)九九五年成立(li)的(de)民(min)營企業,現(xian)坐(zuo)落于(yu)哈爾(er)濱市松北區(qu)(qu)歐美(mei)亞經濟(ji)開發區(qu)(qu)龍興路。公(gong)司(si)占地面(mian)積(ji)40000平(ping)(ping)方(fang)米,總建筑面(mian)積(ji)22679平(ping)(ping)方(fang)米。公(gong)司(si)注冊資(zi)本880萬元人(ren)民(min)幣(bi),總資(zi)產1.3億元人(ren)民(min)幣(bi),現(xian)有員工(gong)(gong)300余人(ren),是東北三省(sheng)規模(mo)最大的(de)專業生產細(xi)木(mu)工(gong)(gong)板、膠(jiao)合板、裝(zhuang)飾單板貼面(mian)人(ren)造板、生態板、定制家具(ju)、木(mu)門的(de)大型木(mu)業加(jia)工(gong)(gong)企業之一(yi)。公(gong)司(si)生產五大系(xi)列百余種(zhong)產品,并擁有12項自主知識產權、產品的(de)專利(li),其中(zhong)“浸漬膠(jiao)膜紙飾面(mian)細(xi)木(mu)工(gong)(gong)板”、“一(yi)種(zhong)低溫(wen)低壓條件制成的(de)免漆飾面(mian)板”已全面(mian)投向市場,“木(mu)材(cai)微納(na)米粉碎裝(zhuang)備與液化制木(mu)粉膠(jiao)(無(wu)醛膠(jiao))的(de)技術應(ying)用”即將變為(wei)產業化。凱達牌“低碳、環(huan)保、智能(neng)、養生”等系(xi)列產品深受廣大消費者喜愛。

公(gong)司多次榮獲(huo)黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)“重合同(tong)、守(shou)信(xin)譽企(qi)業(ye)(ye)(ye)(ye)”、“哈爾濱市(shi)技(ji)術創新(xin)先進(jin)單位”等稱(cheng)號(hao)。凱達牌(pai)(pai)細(xi)木工板(ban)曾獲(huo)得(de)中國(guo)(guo)(guo)國(guo)(guo)(guo)際專利技(ji)術與(yu)產(chan)(chan)品(pin)交易(yi)會金獎。注冊商標(biao)“凱達”連續(xu)多年(nian)(nian)被(bei)(bei)認(ren)(ren)定(ding)(ding)(ding)為(wei)(wei)(wei)黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)著(zhu)名商標(biao),凱達牌(pai)(pai)細(xi)木工板(ban)被(bei)(bei)評為(wei)(wei)(wei)黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)名牌(pai)(pai)。企(qi)業(ye)(ye)(ye)(ye)已通過(guo)ISO9001:2008國(guo)(guo)(guo)際質(zhi)量體系認(ren)(ren)證及中國(guo)(guo)(guo)環境標(biao)志(zhi)產(chan)(chan)品(pin)認(ren)(ren)證,2011年(nian)(nian)公(gong)司被(bei)(bei)授予黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)林業(ye)(ye)(ye)(ye)龍(long)(long)頭(tou)企(qi)業(ye)(ye)(ye)(ye)稱(cheng)號(hao),是一(yi)個充滿活力(li)與(yu)競(jing)爭(zheng)力(li)的(de)(de)現代企(qi)業(ye)(ye)(ye)(ye),使公(gong)司邁入國(guo)(guo)(guo)內著(zhu)名品(pin)牌(pai)(pai)行(xing)列。2015年(nian)(nian)10月(yue),公(gong)司被(bei)(bei)評為(wei)(wei)(wei)哈爾濱市(shi)企(qi)業(ye)(ye)(ye)(ye)技(ji)術中心,11月(yue)被(bei)(bei)評為(wei)(wei)(wei)黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)高新(xin)技(ji)術企(qi)業(ye)(ye)(ye)(ye)。12月(yue)份被(bei)(bei)黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)工業(ye)(ye)(ye)(ye)和信(xin)息化委員會認(ren)(ren)定(ding)(ding)(ding)為(wei)(wei)(wei)黑龍(long)(long)江(jiang)(jiang)(jiang)(jiang)省(sheng)(sheng)企(qi)業(ye)(ye)(ye)(ye)技(ji)術中心。公(gong)司圍繞(rao)產(chan)(chan)品(pin)在市(shi)場銷售情況積極發展科(ke)研(yan)(yan)攻關項(xiang)目(mu)。2003年(nian)(nian)成立(li)了集(ji)檢測、化驗(yan)、科(ke)研(yan)(yan)于一(yi)身的(de)(de)中心實驗(yan)室,擁有先進(jin)的(de)(de)測試手(shou)段和國(guo)(guo)(guo)內一(yi)流的(de)(de)科(ke)研(yan)(yan)儀器設備。近年(nian)(nian)來積累(lei)了大(da)量的(de)(de)實踐數據,為(wei)(wei)(wei)新(xin)產(chan)(chan)品(pin)研(yan)(yan)發奠定(ding)(ding)(ding)了堅實的(de)(de)基礎(chu)。

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(一)? 采用自然光照明,極大節省電能

哈爾(er)濱凱達木業有(you)限公司位于(yu)哈爾(er)濱市松(song)北區(qu)(qu)龍興(xing)路(lu)2099號,廠(chang)區(qu)(qu)占地面(mian)積(ji)約4萬(wan)平(ping)方米,總建筑面(mian)積(ji)2.3萬(wan)平(ping)方米,其中辦(ban)公樓4380平(ping)方米,兩個(ge)生產車(che)間(jian)15000平(ping)方米。生產車(che)間(jian)采(cai)用砌(qi)體結構。工廠(chang)主要能(neng)源為電(dian)力,廠(chang)區(qu)(qu)配(pei)有(you)三塊電(dian)表(biao),分別安裝在低壓配(pei)電(dian)室、高壓配(pei)電(dian)室和辦(ban)公樓。工廠(chang)廠(chang)區(qu)(qu)和辦(ban)公區(qu)(qu)采(cai)用自然光照(zhao)明,使用節能(neng)型照(zhao)明設備。

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? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ??圖表 15板材車(che)間(jian)

(二)? 把原有的蒸汽鍋爐改造成導熱油爐,降低單位能耗

企業主要消耗能源為(wei)電力(li),2015年(nian)企業年(nian)耗電量62.55萬(wan)度,2016年(nian)企業年(nian)耗電量 138.05萬(wan)度。凱達木(mu)業有限公司(si)現有一臺導(dao)熱油(you)爐,燃料(liao)為(wei)木(mu)板加工(gong)過(guo)程產生(sheng)(sheng)的廢料(liao)。2016年(nian)木(mu)板產量207611張,產生(sheng)(sheng)的廢棄邊角料(liao)約600噸(dun),粉碎后全部回收(shou)投入導(dao)熱油(you)爐燃燒。

2016年1月(yue)2日凱達木(mu)業(ye)與俄羅斯遠東(dong)躍(yue)龍工(gong)(gong)業(ye)園(yuan)區(qu)簽訂(ding)合作(zuo)協議組建凱達原(yuan)(yuan)(yuan)(yuan)材(cai)(cai)料(liao)(liao)加工(gong)(gong)基(ji)(ji)地(di)。首(shou)批楊木(mu)單板已經運回廠區(qu)。凱達木(mu)業(ye)經過二十多年的發展(zhan)已建立一批原(yuan)(yuan)(yuan)(yuan)材(cai)(cai)料(liao)(liao)合格供方。近年來(lai)公(gong)司(si)在(zai)吉林省(sheng)通榆縣(xian)、弓(gong)棚子地(di)區(qu)和(he)大(da)興(xing)安嶺林區(qu)不斷開(kai)辟新的資(zi)源(yuan)性項目基(ji)(ji)地(di),成為該地(di)區(qu)最大(da)的原(yuan)(yuan)(yuan)(yuan)材(cai)(cai)料(liao)(liao)加工(gong)(gong)基(ji)(ji)地(di),為公(gong)司(si)擴張(zhang)生產能(neng)力,避免(mian)原(yuan)(yuan)(yuan)(yuan)材(cai)(cai)料(liao)(liao)采購風(feng)險,提高同業(ye)競爭(zheng)能(neng)力,提供原(yuan)(yuan)(yuan)(yuan)材(cai)(cai)料(liao)(liao)保障。凱達木(mu)業(ye)有限(xian)公(gong)司(si)地(di)處有林業(ye)大(da)省(sheng)之稱的黑龍江省(sheng),優越的地(di)緣優勢和(he)豐厚的原(yuan)(yuan)(yuan)(yuan)材(cai)(cai)料(liao)(liao)優質(zhi)資(zi)源(yuan)為其在(zai)國際、國內(nei)市場自如馳騁提供了(le)很多便利。凱達木(mu)業(ye)注重節約能(neng)源(yuan),首(shou)先把(ba)原(yuan)(yuan)(yuan)(yuan)有的蒸汽鍋爐改造成導熱油(you)爐,提高了(le)單位熱量,降低單位能(neng)耗。把(ba)木(mu)邊條廢料(liao)(liao)粉碎(sui)做為能(neng)源(yuan)替代原(yuan)(yuan)(yuan)(yuan)煤燒鍋爐,既減(jian)少環境(jing)污(wu)染(ran)又節約能(neng)源(yuan)。

(三)? 打造全屋定制家具生產線,滿足顧客個性化需求

“關注消(xiao)費(fei)者健(jian)康,關注綠(lv)色環保(bao)(bao)”是凱(kai)(kai)達木(mu)(mu)(mu)(mu)業(ye)的(de)(de)(de)(de)一貫追求(qiu)。公司(si)始終明確質(zhi)量(liang)(liang)責任,嚴格(ge)過程控制(zhi)(zhi),其質(zhi)量(liang)(liang)目(mu)標是出(chu)廠(chang)產(chan)(chan)品(pin)質(zhi)量(liang)(liang)合(he)(he)格(ge)率100 %,產(chan)(chan)品(pin)服(fu)務顧客滿意率99.5 %。針對目(mu)前(qian)裝(zhuang)飾(shi)材料市(shi)場(chang)環保(bao)(bao)性能差,客戶(hu)反(fan)應(ying)強(qiang)烈的(de)(de)(de)(de)問(wen)題,遵守《細(xi)木(mu)(mu)(mu)(mu)工(gong)板(ban)(ban)(ban)(ban)標準GB/T5849-2006》中的(de)(de)(de)(de)規定(ding),公司(si)制(zhi)(zhi)定(ding)了(le)“環保(bao)(bao)為天,打造綠(lv)色”的(de)(de)(de)(de)理念,投入(ru)大量(liang)(liang)的(de)(de)(de)(de)人力(li)、物(wu)力(li)及財(cai)力(li)研(yan)(yan)發(fa)(fa)了(le)凱(kai)(kai)達E0級膠(jiao)種,用(yong)(yong)其生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)(de)細(xi)木(mu)(mu)(mu)(mu)工(gong)板(ban)(ban)(ban)(ban)、膠(jiao)合(he)(he)板(ban)(ban)(ban)(ban)及裝(zhuang)飾(shi)單板(ban)(ban)(ban)(ban)貼面板(ban)(ban)(ban)(ban),其環保(bao)(bao)性能達到E0級標準,確保(bao)(bao)消(xiao)費(fei)者健(jian)康使用(yong)(yong),深受國內外(wai)客戶(hu)歡迎。凱(kai)(kai)達木(mu)(mu)(mu)(mu)業(ye)的(de)(de)(de)(de)產(chan)(chan)品(pin)主(zhu)要為E0級細(xi)木(mu)(mu)(mu)(mu)工(gong)板(ban)(ban)(ban)(ban),采用(yong)(yong)傳統生(sheng)(sheng)產(chan)(chan)工(gong)藝(yi)。細(xi)木(mu)(mu)(mu)(mu)工(gong)板(ban)(ban)(ban)(ban)用(yong)(yong)中板(ban)(ban)(ban)(ban)、芯板(ban)(ban)(ban)(ban)及貼皮(pi)背(bei)板(ban)(ban)(ban)(ban)均由境外(wai)俄(e)羅斯合(he)(he)同廠(chang)家(jia)(jia)提(ti)供(gong)干(gan)燥好(hao)的(de)(de)(de)(de)半成品(pin)。公司(si)根(gen)據(ju)市(shi)場(chang)銷(xiao)售情(qing)況積極(ji)發(fa)(fa)展科研(yan)(yan)攻關項目(mu),不斷研(yan)(yan)發(fa)(fa)新品(pin),引領行業(ye)和市(shi)場(chang),滿足消(xiao)費(fei)者需求(qiu),彰顯企業(ye)蓬勃(bo)的(de)(de)(de)(de)生(sheng)(sheng)命力(li)。2007年(nian)(nian)(nian)推(tui)出(chu)了(le)高級復合(he)(he)板(ban)(ban)(ban)(ban)產(chan)(chan)品(pin),2008年(nian)(nian)(nian)產(chan)(chan)銷(xiao)量(liang)(liang)大幅提(ti)高,2010年(nian)(nian)(nian)推(tui)出(chu)生(sheng)(sheng)態板(ban)(ban)(ban)(ban),2012年(nian)(nian)(nian)推(tui)出(chu)兒童房家(jia)(jia)具(ju)(ju)板(ban)(ban)(ban)(ban)系(xi)列,2013年(nian)(nian)(nian)推(tui)出(chu)櫥柜門板(ban)(ban)(ban)(ban)、凱(kai)(kai)達封邊條(tiao)。2014年(nian)(nian)(nian)研(yan)(yan)發(fa)(fa)了(le)三層等(deng)厚家(jia)(jia)具(ju)(ju)專用(yong)(yong)結(jie)構材貼各類珍貴的(de)(de)(de)(de)實木(mu)(mu)(mu)(mu)木(mu)(mu)(mu)(mu)皮(pi),市(shi)場(chang)反(fan)響很好(hao)。同年(nian)(nian)(nian),新研(yan)(yan)制(zhi)(zhi)的(de)(de)(de)(de)7項智(zhi)能家(jia)(jia)具(ju)(ju)專利(li)上報國家(jia)(jia)專利(li)局。在(zai)敏銳(rui)地捕捉到消(xiao)費(fei)者尤其是年(nian)(nian)(nian)輕的(de)(de)(de)(de)消(xiao)費(fei)群體對裝(zhuang)飾(shi)裝(zhuang)修產(chan)(chan)品(pin)的(de)(de)(de)(de)需求(qiu)呈現進(jin)一步(bu)細(xi)分(fen)的(de)(de)(de)(de)趨勢后,在(zai)研(yan)(yan)發(fa)(fa)、設備、營(ying)銷(xiao)等(deng)方面投入(ru)了(le)大筆資(zi)金,2014年(nian)(nian)(nian)凱(kai)(kai)達木(mu)(mu)(mu)(mu)業(ye)打造全屋定(ding)制(zhi)(zhi)家(jia)(jia)具(ju)(ju)生(sheng)(sheng)產(chan)(chan)線,用(yong)(yong)自產(chan)(chan)的(de)(de)(de)(de)“凱(kai)(kai)達”牌環保(bao)(bao)型生(sheng)(sheng)態板(ban)(ban)(ban)(ban)生(sheng)(sheng)產(chan)(chan)定(ding)制(zhi)(zhi)家(jia)(jia)具(ju)(ju)。